Target audiences
- For Engineers , Middle Management & Top Managers
Six sigma course
- Introduction:
- History of Quality & Six Sigma
- The quality gurus & quality concepts
- Lean Six Sigma Introduction
- Building six sigma team & roles
- How to deploy six sigma project?
Initial Meeting
- Initial meeting task Input & Output
- Memo of understanding (M.O.U)
- How to manage initial meeting?
- Resources
- Time
- Altitude
- Interface
- Knowledge
Initial Assessment
- Initial assessment task Input & Output. 1- Flowchart:
- What is Flowchart?
- When to use Flowchart?
- Flowchart basic procedure
- Commonly used symbols in detailed Flowchart
- Flowchart Example
2- Process Performance:
- Process Performance metrics
- Process Performance metrics calculations
- Process Performance calculation Examples
Team Formation
- Team Formation task Input & Output
- Types of teams
- Team Roles
- Ground Roles
- How to create team?
- Form
- Storm
- Norm
- Perform
Project Selection
- Project selection task input & output and concept
- Types of projects:
- Top down projects
- Bottom up projects
- Intangible projects
- S.S.B.B projects
Project Charter
- Project charter task input & output
- Creating project charter
S.I.P.O.C
- S.I.P.O.C task input & output
- How to draw as it is SIPOC
- Example from Manufacturing
- Example from Service
- Customer oriented SIPOC
- Customer oriented SIPOC example
V.O.C
- V.O.C task input & output
- V.O.C for top management
- V.O.C for internal customers
- V.O.C for external customers
- V.O.C for competitor
M.S.A
- Overview
- Introduction to M.S.A
- M.S.A task input & output
- Why do I need a reliable Measurement System?
- Measurement System Analysis tools:
- Gage R&R
Sample Size & Method
- Introduction
- Gathering sample task input & output
- Sample Size
- Sample Method
- Workshop
Sample verifying
- Verifying Sample task input & output
- How to verify sample?
Composite Structure
- Composite structure task input & output
- How to draw composite structure?
- Composite structure production example
- Composite structure service example
Control Charts
- Control charts task input & output
- What is control chart?
- Steps of drawing control charts
- Types of control charts:
- I & MR chart
- X bar and R chart
- X bar and S chart
- P chart
- NP chart
- C chart
- U chart
Process Capability
Analysis
- Process Capability analysis task input & output
- What is process capability analysis?
- How to analyze capability?
- Mathematical analysis
- Graphical analysis
- Process capability analysis examples
Root Cause Analysis
- Root cause analysis task input & output
- Root cause analysis steps
1- Generate potential cause
2- Verify potential causes
3- Use root cause analysis tool
- How to track root from cause?
- Value:
- Introduction
- History of Lean
- What is Lean?
- What is value?
- What is waste?
- Eight types of wastes:
- Over Production
- Over Processing
- Transportation
- Motion
- Inventory
- Defects
- Un-utilized Skills
Lean Manufacturing
- Lean Benefits
- Principles of lean
- House of Lean
Lean Manufacturing
- Lean Tools Overview:
- 5S • O.E.E
- Andon • Six Big Losses
- Bottleneck analysis • P.D.C.A Cycle
- Continuous Flow • Poka-Yoke (Mistake Proofing)
- Gemba • S.M.E.D
- Heijunka (Level Scheduling) • Smart Goals
- Hoshin Kanri (Policy Deployment) • Standardized Work
- Jidoka (Autonomation) • Takt time
- Just in time (J.I.T) • T.P.M
- Kanban • Value Stream Mapping
- Muda (Waste) • Visual Factory
Lean Manufacturing
- Value Stream Mapping:
- V.S.M Overview
- Product Family Selection
- V.S.M Shapes and Icons
- Types of time & Takt
- Current State V.S.M
Lean Manufacturing
- Flow:
- 5S
- O.E.E & Six Big Losses
- Single Minute Exchange of dies (S.M.E.D)
- Total Productive Maintenance (T.P.M)
- Just in Time (J.I.T)
- Line Balancing
- Bottleneck Analysis
- One-Piece Flow
Lean Manufacturing
- Pull:
- Pull System
- Kanban
- Production Levelling
- Future State Mapping
Lean Manufacturing
- Continuous Improvement:
- Kaizen
- Problem Solving Techniques & Tools
- Mistake Proofing (Poka-Yoke)
- Process Velocity Improvement
D.O.E
- Introduction
- How to improve main process?
- How to design model on Minitab?
- How to analyze model on Minitab?
- D.O.E Examples
Pilot Run
- Pilot run task input & output
- How many samples do I need for pilot?
- Example and solution on Minitab
Monitoring Plan
- Monitoring Plan task input & output
- What to monitor?
- Out-of-control patterns on control charts
- How to create control plan?